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Premium custom hair extension boxes with inserts, luxury finishes, and logo printing. Perfect for salons, retailers & eCommerce brands. Wholesale pricing in the USA. Get a fast quote.
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| Specification | Hair Extension Packaging Requirements |
|---|---|
| Product type | Custom secondary packaging planned around the packed dimensions, weight, attachment system, presentation arrangement, artwork variations and sales channel of a hair extension product or set. |
| Suitable products | Hair bundles, machine and hand-tied wefts, clip-in extensions, tape-in panels, I-tip, U-tip and K-tip extensions, micro-link strands, ponytail extensions, lace closures, frontals and multi-bundle sets. |
| Page scope | This page covers hair extensions and extension components. Complete wigs, lace wigs and full hairpieces should be reviewed through the dedicated Wig Boxes page. |
| Measurement rule | Measure the extension in the exact straight, folded, rolled, coiled, layered or support-card arrangement in which it will be packed and sold. |
| Advertised hair length | Advertised extension length should not be used as the only box-sizing measurement. Extensions of the same length may require different boxes according to texture, density, folding method and attachment hardware. |
| Units of measurement | Provide all measurements consistently in inches or millimeters. Avoid mixing measurement systems within one product specification. |
| Maximum packed length | Measure the extension after it has been folded, rolled, coiled, layered or attached to its retail support card. |
| Maximum packed width | Measure the widest point of the bundle, stacked wefts, support card, lace component or attachment area. |
| Maximum packed depth | Confirm the greatest packed thickness, including folded hair, clips, tape tabs, tips, beads, cards, bands, inner sleeves and accessories. |
| Bundle circumference | Provide the maximum circumference or diameter when the hair is rolled, coiled or secured as a rounded bundle. |
| Packed product weight | Provide the completed weight of the extension, attachment hardware, support card, retaining band, inner wrap and included accessories. |
| Multi-bundle set weight | Provide the weight of every bundle and the combined completed weight of the full retail-ready set. |
| Hair or fiber type | Confirm whether the product uses human hair, synthetic fiber or a blended material. This supports artwork and SKU planning but does not replace physical measurements. |
| Texture | Confirm whether the hair is straight, wavy, curly, coily or otherwise textured. Texture may affect the packed width and thickness. |
| Retail arrangement | Confirm whether the extension is packed straight, folded once, folded several times, rolled, loosely coiled, layered or wrapped around a support card. |
| Bundle count | Provide the number of bundles, wefts, panels, pieces or strands included in each retail package. |
| Hair bundles and wefts | Provide the retail-ready length, maximum bundle width, packed thickness, circumference, weight, bundle count, band dimensions, weft position and preferred removal direction. |
| Clip-in extension sets | Provide the number of clip-in pieces, longest piece length, widest weft, stacked thickness, clip dimensions, maximum clip projection, support-card dimensions and total set weight. |
| Tape-in extensions | Provide the number of tape panels, panel dimensions, maximum stacked thickness, adhesive-tab dimensions, release-liner dimensions, support-card dimensions and total set weight. |
| Tip extensions | Provide the extension length, number of strands, bundle diameter, tip or bond dimensions, maximum projection and completed bundle weight. |
| Micro-link extensions | Confirm the strand count, bead or ring dimensions, maximum hardware profile, packed bundle dimensions and completed weight. |
| Ponytail extensions | Provide the retail-ready folded or rolled dimensions, maximum bundle diameter, comb or clip dimensions, drawstring profile, attachment projection and completed weight. |
| Lace closures and frontals | Provide the lace width and length, hair length, folded retail dimensions, support-card dimensions, product weight and preferred display orientation. |
| Attachment hardware | Measure clips, tape tabs, keratin tips, micro rings, beads, combs, drawstrings, fasteners and other attachment components at their maximum profile. |
| Hardware clearance | Provide suitable clearance around clips, tape tabs, tips, combs and other attachment components without applying unnecessary concentrated pressure. |
| Support-card dimensions | Provide the finished length, width and thickness of every support card, backing board, display card or folded tray included in the retail arrangement. |
| Retaining components | Measure paper bands, belly bands, wrap cards, elastic retainers, sleeves, nets, inner bags, tissue and other components used to hold the extension arrangement. |
| Care and information cards | Provide the final dimensions and thickness of care cards, instruction sheets, color cards, authenticity cards, coupons and promotional inserts. |
| Opening direction | Confirm whether the package opens from the top, side, sleeve, drawer or separate lid. |
| Removal direction | Confirm whether the customer removes the extension vertically, horizontally, from a tray or by sliding the complete support card from the box. |
| Finger access | Finger notches, pull tabs or clearance areas may be considered where the support card or extension set would otherwise be difficult to remove. |
| Possible structures | Possible directions include long tuck cartons, five-panel boxes, sleeves, tray-and-sleeve boxes, drawer boxes, window cartons, pillow boxes, compartment cartons, two-piece boxes and selected rigid formats. |
| Long tuck carton | A long straight-tuck or reverse-tuck carton may suit straight or lightly folded extensions when the completed dimensions and weight support the structure. |
| Five-panel carton | A five-panel structure may be considered for long narrow extension packs that require a different closing or presentation direction. |
| Sleeve box | A sleeve may be combined with a tray, inner card or wrapped extension arrangement where the approved dimensions and removal method are suitable. |
| Drawer box | A drawer structure may support an arranged presentation and controlled removal direction for selected extension sets. |
| Pillow box | A pillow-style box may be considered for lightweight extension products where the curved structure, opening method and internal space are appropriate. |
| Two-piece box | A separate lid-and-base structure may be considered for multi-bundle sets, launch packaging or presentation-focused projects. |
| Rigid and magnetic boxes | Rigid or magnetic structures may be considered for selected presentation projects but are not automatically required for long, premium or human-hair extensions. |
| Internal support requirement | A separate support component may not be required when the extension is already held in an approved retail-ready arrangement that fits the outer carton appropriately. |
| When support may help | Support cards, trays, bands, rails or dividers may be useful when the hair is folded, several bundles share one box, hardware needs clearance or a window requires controlled alignment. |
| Support options | Possible directions include paperboard support cards, folded trays, retaining sleeves, wrap bands, end stops, side rails, hair channels, multi-bundle dividers and accessory pockets. |
| Foam inserts | Foam may be considered for selected projects but should not be treated as the default support material. |
| Multi-bundle separation | Paperboard dividers, layered trays or separate cavities may be considered when several bundles or attachment formats share one presentation box. |
| Window packaging | A window may display the extension color, texture, bundle arrangement, attachment method or support card while retaining adequate structure and information-panel space. |
| Window measurements | Confirm the visible product area, window dimensions, remaining paperboard border, film requirement, support-card alignment, hair clearance and artwork safe zones. |
| Hang-tab requirement | Confirm the hang-tab position, retailer fixture, completed package weight and remaining structural area before approving a hanging carton. |
| Fiber-condition limitation | The internal layout can maintain the approved retail arrangement and limit unnecessary movement, but it cannot guarantee that hair remains free from tangling, creasing, frizz, shedding or fiber damage. |
| Moisture limitation | Standard paperboard, rigid and corrugated packaging should not automatically be described as waterproof, moisture-proof, humidity-resistant, vapor-proof or climate-controlled. |
| Decorative lamination | Matte, gloss and soft-touch laminates should not automatically be treated as confirmed moisture or humidity barriers. |
| Color identification | CMYK or approved PMS directions may support coordinated color-number and texture-identification systems across artwork variations. |
| Color-match limitation | Printed color swatches and product imagery should not be described as guaranteeing an exact printed-to-hair color match. |
| Texture representation | Printed images and descriptions may support texture identification but should not be presented as guaranteeing an exact physical texture match. |
| SKU information | Provide the extension type, length, color, color number, texture, weight, attachment type, bundle count, SKU, barcode and artwork filename for every variation. |
| Quantity breakdown | Provide the total quantity and quantity required for every extension type, length, color, texture, attachment format, artwork, SKU and language version. |
| Shared dieline | A shared dieline may support several variations when the packed dimensions, weight range, bundle count, hardware profile, orientation, support card, window and box structure remain the same. |
| Separate dielines | Different packed dimensions, textures, bundle densities, clips, tape panels, tips, cards or internal arrangements may require separate dielines. |
| Retail use | Confirm the package facing direction, window requirement, color identification, barcode location, hang-tab need and retailer restrictions. |
| Salon use | Confirm storage orientation, extension type, product identification system, opening method and quantity by color, texture and length. |
| Ecommerce use | The fitted retail carton should be coordinated with a separate mailer or corrugated shipping carton according to the completed retail-package dimensions and weight. |
| Wholesale case packing | Confirm retail units per master case, product order, orientation, divider requirements, completed case weight and master-carton dimensions. |
| Retail and shipping layers | The retail hair extension box and outer shipping package should be treated as separate but coordinated packaging layers. |
| Performance claims | Do not describe an untested packaging configuration as impact-proof, crush-proof, compression-proof, drop-tested, transit-tested, shipping-validated or carrier approved. |
| Material direction | Paperboard, cardstock, kraft-style board, corrugated components and selected rigid greyboard may be considered according to the packed dimensions, completed weight, structure and presentation requirements. |
| Board thickness | Final board thickness is confirmed according to package dimensions, completed weight, structure, opening direction, internal support and distribution route. |
| Printing | CMYK, approved PMS colors and inside or outside printing may be considered according to the selected material, artwork, quantity and production method. |
| Finishing options | Possible finishes include matte, gloss, soft-touch, foil stamping, Spot UV, embossing and debossing where compatible with the selected material and structure. |
| Artwork preparation | Artwork should follow the approved dieline and account for cuts, folds, glue areas, bleed, safe zones, windows, support cards and finishing layers. |
| Product-information responsibility | BoxBaba can plan printable panel and insert space around buyer-approved artwork. The buyer remains responsible for final hair type, origin, material, color, length, texture, weight, care, warning, labeling and product-claim review. |
| Minimum order quantity | The verified minimum order quantity for custom cosmetic boxes is 100 boxes. Provide the quantity required for every length, color, texture, attachment format, artwork and SKU. |
| Proofing and samples | Available proofing or sample routes are confirmed during quotation and may include an artwork proof, digital mockup, blank structural sample or printed physical sample depending on the project. |
| Production schedule | Production timing is confirmed after the dimensions, structure, material, insert, artwork, quantities, finishes and proofing requirements have been approved. |
| Shipping | Shipping methods, charges and estimated transit times are confirmed according to the completed order, packing format, delivery destination and selected service. |
| Supply format | Folding cartons may be supplied flat-packed. Tray-and-sleeve, drawer, two-piece, rigid and support-card configurations may require partial or complete assembly. |
We use cardboard material with the least environmental impact and minimizes waste generation.
Kraft paper is a strong, durable and reliable material that is widely used across many different industries.
Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.
Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.
Enhance your packaging with premium foil stamping for a bold and luxurious appearance.
Our Spot UV coating adds a sleek shine and highlights key design elements beautifully.
Give your packaging a polished, glossy finish that enhances color and visual appeal.
Create eye-catching packaging with holographic foil effects that shimmer from every angle.
Add raised textures and elegant detailing to make your packaging stand out.
Create a refined pressed-in effect that adds depth and sophistication to your packaging.
Achieve a smooth matte finish that minimizes fingerprints and delivers a modern look.
Protect your packaging with a silky-soft laminated finish for a premium feel.
| Extension format | Details to measure | Possible packaging direction |
|---|---|---|
| Hair bundles and wefts | Packed length, maximum width, bundle depth, circumference, weight, wrap band and bundle count | Long tuck carton, sleeve box, window carton, tray-and-sleeve box or drawer box |
| Clip-in extension set | Piece count, longest piece, widest weft, stacked thickness, clip profile, support card and total weight | Long folding carton, window box, compartment carton, sleeve-and-tray set or drawer box |
| Tape-in panels | Panel count, panel dimensions, stacked thickness, tape tabs, release liners, support card and weight | Folding carton, card-and-sleeve pack, window carton, tray-and-sleeve box or drawer structure |
| Tip and micro-link extensions | Strand count, bundle diameter, tip or bond profile, beads or rings, packed dimensions and weight | Long carton, divided folding box, sleeve pack, tray-and-sleeve box or organized drawer |
| Ponytail extension | Folded or rolled dimensions, bundle diameter, comb, clip, drawstring, attachment profile and weight | Folding carton, pillow box, drawer box, tray-and-sleeve package or selected presentation box |
| Lace closure or frontal | Lace dimensions, folded hair dimensions, support card, orientation, product weight and accessories | Flat folding carton, window box, tray-and-sleeve package, drawer box or two-piece box |
| Multi-bundle extension set | Every bundle dimension and weight, bundle order, closure or frontal, accessories and total completed weight | Divided folding carton, layered tray, drawer box, two-piece package or selected rigid presentation box |
| Sales channel | Packaging priorities | Details to confirm |
|---|---|---|
| Retail shelf | Color and texture visibility, product identification, hang-tab placement and compact presentation | Retailer fixture, facing direction, window dimensions, barcode position and package weight |
| Salon or beauty-supply store | Rapid product identification, organized storage and repeatable dimensions | Length, color, texture, attachment type, quantity by SKU and storage orientation |
| Ecommerce | Retail carton coordinated with a separate mailer or corrugated shipping carton | Completed package weight, internal movement, void space, window exposure and destination |
| Wholesale distribution | Organized retail units and planned master-case packing | Units per case, product order, dividers, orientation and completed case weight |
| Private-label extension range | Repeatable structures and differentiation by color, texture, length and attachment type | Artwork schedule, barcode list, product images and quantity per variation |
| Launch or influencer kit | Presentation sequence, product cards, accessories and coordinated unboxing | Bundle count, support layout, total packed weight and separate shipping package |
| Retail display | Multiple sellable units organized for shelf or counter presentation | Unit count, facing direction, display footprint, header and replenishment method |
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