Presenting the Box Baba double wall tray. Your products will be transported and stored safely. Because of its double-wall construction, it offers increased durability and protection. Excellent for managing your inventory or shipping fragile goods. You will feel better knowing that your products are in good hands.
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As packaging experts focused on delivering durable solutions, we often receive questions about how double wall trays can enhance durability for packaging applications. In this article, we will provide an in-depth look at double wall technology, including how it works, key benefits, ideal applications, and why Box Baba's new double wall trays offer next-level performance.
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We use cardboard material with the least environmental impact and minimizes waste generation.
Kraft paper is a strong, durable and reliable material that is widely used across many different industries.
Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.
Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.
Decorate a wide range of your product packaging with our foil stamping.
Our high-gloss UV coating gives light and shine to cure the printed material's varnish.
Our glossy finishing gives your packaging an extra layer of shine.
Holographic foil diffracts light and reveals the colors of the rainbow at various angles.
With our embossing technique, we transfer the finest details of your product on packaging.
We use debossing technique to add unique graphics into your packaging.
With our matte finish, fingerprints and smudges will now be less visible on the packaging.
We add additional layer of protection with soft touch lamination from toner chipping.
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Box Style |
Double Wall Tray |
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Dimension (L + W + H) |
All Custom Sizes & Shapes |
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Quantities |
No Minimum Order Required |
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Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
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Printing |
No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
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Finishing |
Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
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Included Options |
Die Cutting, Gluing, Scored,Perforation |
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Additional Options |
Eco-Friendly, Recycled Boxes, Biodegradable |
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Proof |
Flat View, 3D Mock-up, Physical Sampling (On request) |
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Turnaround |
10 - 12 Business Days, RUSH |
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Shipping |
FLAT |
Our goal at Box Baba is to provide our customers with cutting-edge, environmentally friendly packaging solutions. We offer a double wall tray that is among our most durable products. These trays have three arched walls, a flat base, and two layers of fluted corrugated medium. They are made of corrugated cardboard.
The design of the double wall tray offers improved product insulation and protection. The space created by the air pocket between the two walls serves as a cushion and regulates the temperature of objects inside. Double wall trays are therefore perfect for packing items that are sensitive to temperature changes and need to be protected from the elements both during storage and transportation.
The double wall trays' two layers and arched walls provide better product protection. The construction is very resilient to knocks, falls, and crushing pressures. This keeps things from spoiling or becoming contaminated and reduces the chance of damage to the items inside. The sturdy trays can also be safely stacked, allowing for space-efficient storage and display.
Double wall trays are an environmentally friendly packaging solution. They are entirely recyclable after use and are made of 100% recycled corrugated cardboard. The trays are lightweight but durable, reducing the amount of raw material needed for production. Their extended lifespan and reusability also minimise waste.
As a leading packaging solutions provider, Box Baba offers an innovative double-wall tray that provides unparallelled durability and temperature retention for packaged goods. Our proprietary design utilises an insulated layer between two sturdy cardboard sheets, creating an effective barrier against external elements.
The corrugated material of the double wall trays provides impact resistance to protect contents from damage during shipping and handling. The fluted layer also acts as a thermal insulator, maintaining the ideal temperature range for perishable products or those with specific storage requirements. The sturdy yet lightweight construction enables easy stacking for space-efficient storage and transportation.
The double wall tray shields contents from:
Our innovative tray design helps maintain a consistent temperature range to:
The rigid double-wall trays can be stacked higher than regular trays without collapsing, allowing for:
Box Baba is one of the top packaging companies in the USA. We make custom packaging that fits our customers' needs. Here is why every brand picks us for their packaging needs:
We team up with our clients to understand what they want. So, just tell us your double wall tray box design idaea and we will make it exactly like you want!
We understand that time is valuable in today's business world. So, we aim to deliver your custom-made double wall tray boxes in 10-12 business days.
Our helpful customer representatives are ready to solve your packaging-related queries anytime. They will assist you with the best packaging advice if you have questions.
So, why wait? Order double wall tray boxes today at affordable prices. Reach us by phone at (204) 552-2510 or by email at sales@boxbaba.com to place your order.
Double wall trays are constructed of two layers of corrugated cardboard with air space in between. This double layer and air pocket provide outstanding insulation and impact resistance.
The barrier formed by the two layers shields items from deterioration, breakage, and damage. The sturdy, yet weight material absorbs impacts and vibrations while maintaining an even temperature. Products stay securely in place, avoiding shifting and toppling during transit.
Yes, Double wall trays are an environmentally friendly packaging solution. They are entirely recyclable after use and are made of 100% recycled corrugated cardboard. Recycling these trays reduces waste and helps create a sustainable supply chain.
Double wall trays come in a range of dimensions, from small trays for individual products to large trays for bulk transport. Various shapes are available, including rectangular, square, and round trays. Trays can also be customised with company logos and branding.
Double wall trays can be purchased directly from manufacturers like OΧΟ Packaging. To order, simply contact our customer service team for a quote based on your specific product, quantity, and delivery needs.
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