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Custom 1 Ounce Mylar Packaging logo
Custom 1 Ounce Mylar Packaging
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1 Ounce Mylar Packaging

BoxBaba manufactures high-performance Custom 1 Ounce Mylar Packaging engineered for precise barrier control, secure heat sealing and premium retail presentation. Designed to hold 28–30 grams, these laminated pouches protect against oxygen, moisture, light and odor while supporting custom printing and flexible MOQs. Available in stand-up, flat and gusset formats, each pouch is optimized for seal strength and shelf life. Ideal for food, coffee, CBD, supplements and specialty goods. Request samples and barrier guidance today.

4.3
Reviews 8 • Excellent
Andrew Diedrich

Andrew Diedrich

Greatest P......
My contact at BoxBaba, Marcel, was very tentative and responsive. He gave me all box outlines…
Date of experience:
Dec 2, 2025
Matt Lab

Matt Lab

Greatest P......
These guys are legit Top-notch service and high quality products.
Date of experience:
Sep 19, 2024
MY

Myralyn

Greatest P......
We recently purchased box sleeves and we couldn’t be happier with both the product and the service we received…
Date of experience:
Feb 15, 2025
H

Hannah Ahmed

Greatest P......
For our recent product launch, we needed packaging that would really make an impression. The custom boxes from BoxBaba…
Date of experience:
Apr 26, 2025
MA

Matteo

Greatest P......
I’ve been very pleased with my experience with BoxBaba and Cristina from Customer Service to communicate our…
Date of experience:
Apr 29, 2025
Carol Scott

Carol Scott

Greatest P......
Absolutely phenomenal service and product! David Wells far exceeded expectations to deliver high-quality custom…
Date of experience:
Jul 9, 2025
DC

Doug C

Greatest P......
Marcel and David are very responsive, thorough and a pleasure to work with. I appreciated their efforts to customize…
Date of experience:
Jul 15, 2025
JB

Jess B

Greatest P......
I’ve loved working with BoxBaba. Their representatives have been extremely responsive and their prices are very…
Date of experience:
Sep 10, 2025

Custom 1 Ounce Mylar Packaging – Compact Size, Powerful Protection

Perfectly portioned and professionally designed, custom 1 ounce Mylar packaging delivers airtight freshness and standout branding in a convenient size.

What We Give

Create Custom Boxes Quick and Easy

Design

Get your custom boxes made in the required size, shape, and style.

Print

Upload your artwork and get it superbly printed the way you want.

Get it done

Order any quantity, enjoy a wholesale price, pay no extra for die plates.

Product Specification

Shipping

We have Air, Ground, and Sea shipping options available depending on the manufacturing origin and destination. Our Trusted partners are DHL. FEDEX & UPS.

Material

We comprehend that finding the ideal custom packaging Material to meet your requirements can be quite challenging. To make it easier for you, we've assembled a collection of material options, carefully chosen based on their capabilities like SBS Cardstock (16 to 24 pt), Eco-Friendly Kraft, Corrugated (E, B, AB etc. flutes)

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Ads-Ons & Finishing

Explore our finest collection of premium finishes to give a magnificent look and feel to your custom packaging while increasing its protectiveness. You can Choose Foiling, Holographic Foiling, Aqueous Coating, Embossing/Debossing, Gloss/Matte Lamination, Soft Touch, Spot UV/Spot Gloss

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Custom 1 Ounce Mylar Packaging to Boost Sales

Designed for high-impact retail presentation, these precision-engineered small pouches protect product freshness while maximizing shelf appeal. Custom printing, resealable closures and durable heat seals ensure strong branding, secure storage and improved customer satisfaction that drives repeat sales.

1 oz Mylar Bags Designed for Performance

Small packaging requires accurate material calibration. Overbuilding wastes cost; underbuilding risks product failure. BoxBaba engineers 1 oz Mylar bags based on fill weight, density and required shelf life. Each structure is optimized to:
  • Control oxygen transmission (OTR)
  • Reduce moisture vapor transmission (MVTR)
  • Maintain seal integrity above zipper
  • Protect aroma-sensitive goods
These Small 1 oz Mylar bags are widely used across food, coffee, herbal and nutraceutical sectors.

Technical Performance Specifications

Feature Standard High Barrier Maximum Barrier
Structure PET/PE MET PET/PE PET/Foil/PE
Thickness 3–4 mil 4 mil 4–5 mil
Oxygen Barrier (OTR)* Moderate Low Very Low
Moisture Barrier (MVTR)* Moderate Low Very Low
Light Protection Minimal High Maximum
Best For Snacks CBD, spices Coffee, supplements

Custom Printed 1 oz Mylar Bags for Retail Visibility

Compact pouches must maximize branding impact. Our Custom printed 1 oz Mylar bags support high-resolution graphics and consistent color registration. Printing methods include:
  • Digital (low to mid volume)
  • Flexographic (mid runs)
  • Rotogravure (high-volume precision)
Finishes include matte, gloss, soft-touch, metallic and specialty effects such as Custom Holographic Mylar Bags styling. 

Technical Specifications for 1 oz Mylar Packaging Bags

Choosing the correct dimensions prevents seal failure and overfilling. Common sizes:
  • 3” x 5”
  • 3.5” x 6”
  • 4” x 6”
Recommended guidelines:
  • Fill height: 60–75% of internal space
  • Headspace above zipper: 10–15 mm
  • Thickness: 3–5 mil (75–125 microns)

Resealable 1 oz Mylar Bags with Secure Closure

Proper zipper alignment prevents leakage and consumer complaints. Available options include:
  • Single press-to-close zipper
  • Double-track zipper
  • Heat seal above zipper
  • Child-resistant closures
For regulated markets, solutions similar to Child Resistant Mylar Bags can be integrated.

Stand Up 1 oz Mylar Pouches & Format Options

Stand-Up Pouch 

Designed for maximum retail visibility and upright display stability.
  • Excellent shelf presence
  • Compatible with degassing valves

Flat Mylar Bag

A space-saving option ideal for lightweight or promotional packaging.
  • Compact and economical
  • Ideal for trial or sampler packs

Side Gusset Pouch

Provides expanded capacity with structured side panels.
  • Improved stacking strength
  • Increased vertical fill space

Quad Seal Pouch

Engineered with reinforced edges for premium structure and durability.
  • Strong edge support
  • High-end retail presentation
Each format can be tailored for retail display or direct-to-consumer shipping with protective layers like Custom Poly Mailers.

Wholesale 1 Ounce Mylar Bags & Bulk Supply

We support brands scaling production with:
  • Wholesale 1 ounce Mylar bags
  • 1 oz Mylar bags bulk
  • Flexible MOQs aligned with structure complexity
  • Sample reimbursement on first bulk order
For private label brands, we provide OEM 1 ounce Mylar packaging services including artwork alignment and production guidance.

Innovative Headspace Engineering

Most suppliers ignore headspace design. We engineer it. By calculating internal volume vs product density, we prevent:
  • Seal distortion
  • Zipper misalignment
  • Oxygen entrapment
This improves shelf life stability and reduces failure rates in small pouches.

Ecommerce & Shipping Efficiency

Flexible pouches reduce freight cost and storage space. Compared to rigid containers, they:
  • Ship flat before filling
  • Increase pallet density
  • Lower storage footprint
Secondary options such as protective mailers can be integrated without excess packaging weight.

Why Brands Choose BoxBaba

We focus on structural precision and repeatable quality.
  • Custom sizing matched to fill weight
  • Barrier guidance based on product sensitivity
  • Seal integrity validation
  • Free USA shipping
Our engineering-first approach distinguishes us from standard Plastic Packaging Mylar Bags suppliers.

Order Custom 1 Ounce Mylar Packaging Today

For high-barrier, retail-ready flexible packaging engineered for measurable performance and brand impact, contact BoxBaba today. Call: +1 305 574 4357 Email: sales@boxbaba.com Request your barrier recommendation, specification sheet and sample options now.  

Frequently Asked Questions

Find all the urgent questions you may have.

3–4 mil suits most dry goods. Foil builds at 4–5 mil are recommended for oxygen-sensitive products.
Typically 3.5” x 6” or 4” x 6”, depending on roast density and grind size.
Yes. Most designs support heat sealing above the zipper for tamper evidence.
Yes. Window placement must be engineered to maintain barrier performance.
Yes. Options include Matte 1 ounce Mylar bags and soft-touch finishes for premium branding.
Yes. We produce 1 oz Mylar bags with logo using digital, flexo, or gravure printing.
Only for regulated categories. Always verify local compliance standards.
Certain reinforced structures are compatible with vacuum applications depending on seal width.

Call Us Today
+1 305 574 4357

For Sales
sales@boxbaba.com

General Information
info@boxbaba.com

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BoxBaba brings smart, stylish, and affordable storage solutions for every space. Discover innovative designs, durable quality, and functional products that simplify your everyday life.

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