- +1 305 574 4357
- sales@boxbaba.com
- 7901 4th St N, St. Petersburg, FLORIDA, US, 33702
Cardboard mailer boxes made with sturdy materials and custom printing, ideal for shipping, subscription packaging, and retail delivery while ensuring product protection and brand visibility.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
| Specification | Details |
|---|---|
| Box Style | Fully customizable Cardboard Mailer Boxes, folding carton, magnetic closure, drawer, shoulder neck, mailer, or specialty box styles |
| Dimensions (L × W × H) | Custom sizes manufactured according to your exact product dimensions and structural requirements |
| Order Quantity (MOQ) | 100 units minimum (flexible for specific projects) |
| Material Options | 10pt–24pt SBS Kraft board, corrugated (B, E flute), high-density greyboard for rigid boxes |
| Printing Options | CMYK offset printing, Pantone (PMS) color matching, inside & outside printing |
| Print Finishes | Matte lamination, Gloss lamination, Soft-touch coating, Aqueous coating, UV coating |
| Premium Enhancements | Foil stamping (gold/silver/custom colors), Embossing, Debossing, Spot UV, Raised UV |
| Insert Options | EVA foam inserts, Die-cut paperboard inserts, Molded pulp, Cardboard dividers, Custom fit structural inserts |
| Embellishments | Ribbons, magnetic closures, bows, glitters, sparkles, custom tags & hang tags |
| Compliance Support | Labeling guidance & compliance support available for regulated products including hemp/CBD packaging |
| Sampling & Proofing | Free 3D digital mockups, blank sample, printed sample (delivery reimbursable) |
| Production Timeline | 5–9 business days standard production (rush orders available upon discussion) |
| Shipping | Free USA shipping; flat-packed or assembled shipping options available |
Packaging materials do more than hold a product; they influence protection, presentation and overall box performance. Cardboard provides a smooth, durable surface for custom printing and everyday retail packaging. Kraft paper offers a natural, sturdy option with an eco-conscious appearance. Corrugated stock adds extra strength for heavier products and shipping applications. We offer carefully selected paper stocks that balance durability, print quality, sustainability, affordability and premium presentation.
Printing methods enhance how your packaging looks and represents your brand. Digital printing delivers sharp details and vibrant colors, making it ideal for flexible custom packaging designs. Offset printing provides consistent color accuracy and crisp image quality for larger production runs. Screen printing creates bold, durable graphics on selected box surfaces and materials. We offer the latest printing methods to turn your creative ideas into realistic visuals, showcasing logos, patterns, artwork and branded graphics with clarity and precision.
Printing inks bring packaging artwork to life with vibrant colors, clear details and consistent brand presentation. We offer a wide range of ink options, including Pantone colors, Pantone Metallic inks, oil-based inks and fluorescent inks for distinctive visual effects. Soy and vegetable-based inks provide versatile color reproduction, while water-based inks offer another practical printing option. Choose the right ink to reproduce logos, patterns, illustrations and branded artwork, turning creative ideas into attractive visuals with striking color and clarity.
Premium finishes enhance the appearance and overall aesthetics of custom packaging. Matte and gloss laminations create smooth visual effects, while soft-touch adds a refined tactile feel. Foil stamping introduces metallic accents in gold, silver and other shades, while embossing and debossing add dimensional detail. Spot UV highlights selected design elements with added contrast and shine. Choose from versatile finishing options to make logos, patterns and branded artwork look more distinctive, polished and premium.
Packaging add-ons make custom packaging more attractive, presentable and visually captivating while increasing its perceived value. Gold foil adds a rich metallic accent, while silver foil creates a clean and sophisticated look. Holographic foil introduces eye-catching reflective effects that help selected design elements stand out. Embossing raises logos or patterns for added dimension, while debossing creates a refined recessed effect. Ribbons and handles add both decorative appeal and practical convenience, giving packaging a more distinctive and premium presentation.
Our Artwork Preparation Guidelines help you prepare files for clean, accurate printing on your custom packaging. Always use the final BoxBaba-approved dieline and submit editable or print-ready artwork in the requested format, commonly AI, EPS or PDF. Prepare colors according to the approved CMYK or PMS workflow and use high-resolution graphics, typically around 300 DPI at final size where applicable. Extend backgrounds and edge-to-edge graphics into the designated bleed area. Keep important text, logos, barcodes and other critical artwork inside the safe area, and review your final digital proof carefully before approving the artwork for production.
The red cut line marks where the packaging material will be trimmed to create the final box shape. Keep important text and critical design elements safely inside the safe area and away from these cutting edges.
Perforation lines are shown as dotted lines when required and indicate areas designed for controlled tearing or separation. They may be used for tear-away sections or other functional packaging features.
The black bleed boundary shows how far backgrounds, colors and graphics should extend beyond the final cutting area. Extending artwork into this area helps prevent unwanted white edges after trimming.
The blue safe area identifies where important artwork should remain. Keep logos, text, barcodes and other essential design elements clear of cutting and folding edges.
The red crease and fold lines show where the box will bend during assembly. Avoid placing important text, logos or graphics directly across these lines where folding may affect their appearance.
The yellow pasting area show the flap used to glue and secure the box during assembly. Avoid placing important text, logos or graphics here because it may be covered when the box is formed.
Custom Cardboard Mailer Boxes are durable branded packaging solutions designed for secure shipping. Many businesses like ecommerce, retail, subscription services and corporate industries use these packaging boxes for their products. Because they combine strong product protection with premium branding opportunities.
BoxBaba manufactures wholesale custom cardboard mailer boxes for brands looking for reliable packaging with flexible customization and scalable production support. Our solutions are tailored according to your product dimensions, shipping conditions and branding goals. They support both operational efficiency and professional brand presentation.
White Mailer Boxes provide a smooth surface for high-quality custom printed mailer boxes.
Cosmetics packaging
Luxury retail packaging
Apparel packaging
Promotional campaigns
Branded subscription packaging
Luxury branded mailer packaging combines structural protection with premium finishing techniques for high-end retail and ecommerce products.
Soft-touch lamination
Foil stamping
Embossing
Spot UV coating
Premium Printed Boxes with Inserts
Luxury cardboard mailer boxes are widely used for cosmetics, electronics, jewelry and corporate gifting.
Selecting the correct material is equally important as choosing the size, as it directly impacts durability of the box.
14pt cardstock – Best for lightweight and medium-weight products requiring clean printing and retail presentation
18pt cardstock – Ideal for medium-weight packaging with a stronger feel and improved durability
24pt cardstock – Recommended for heavier products requiring rigid strength and premium packaging performance
Corrugated Mailer Boxes – Fluted structure designed for maximum protection during shipping, handling and fulfillment operations
Premium finishing improves perceived product value and customer presentation quality.
Matt and Glossy Mailer Boxes lamination
Soft-touch and Spot UV coating
Foil stamping and Metallic effects
Embossing and Debossed Mailer Boxes
Custom cardboard mailer boxes are used across multiple industries. They balance product protection, branding and customer experience.
Custom cardboard mailer boxes for ecommerce are designed to protect products during shipping while creating a strong branded unboxing experience.
Monthly Subscription Boxes wholesale solutions are built for recurring deliveries where consistency, durability and presentation are essential. They help subscription brands maintain a premium experience across every shipment cycle.
Retail mailer packaging is designed for shelf-ready presentation and direct customer delivery, combining strong visual appeal with structural durability for in-store and online retail channels.
Custom product packaging solutions for corporate use focus on professional presentation, brand identity and impactful delivery for business communication and gifting.
Custom cardboard mailer boxes are available in multiple standard and custom dimensions depending on product type and packaging needs.
2” x 2” x 2” – Ideal for small accessories, samples and lightweight retail items
4” x 6” x 2.5” – Best for compact ecommerce products, cosmetics and Small Mailer Boxes items
8” x 10” x 2.4” – Suitable for apparel, subscription kits and medium-sized products
12” x 10” x 2.1” – Commonly used for bulkier ecommerce shipments and retail packaging
20” x 10” x 1.7” – Designed for large products, promotional kits and multi-item packaging
Businesses choose BoxBaba because we combine structural packaging performance, premium branding and operational flexibility.
Flexible MOQ depending on box design
Free Shipping Across USA
Free Samples available for packaging evaluation
Sample delivery charges reimbursed on first bulk order
Wholesale packaging manufacturing support
Looking for custom cardboard mailer boxes with flexible customization options? BoxBaba helps ecommerce brands, retailers, subscription businesses and wholesalers create branded corrugated packaging solutions tailored for shipping, presentation and fulfillment efficiency. Place your order by calling +1 305 574 4357 or emailing sales@boxbaba.com.
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