- +1 305 574 4357
- sales@boxbaba.com
- 7901 4th St N, St. Petersburg, FLORIDA, US, 33702
Printed boxes with inserts made from durable materials and custom layouts, ideal for fragile products, cosmetics, and gifts, ensuring protection, organization, and premium brand presentation.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
| Specification | Details |
|---|---|
| Box Style | Fully customizable Printed Boxes with Inserts, folding carton, magnetic closure, drawer, shoulder neck, mailer, or specialty box styles |
| Dimensions (L × W × H) | Custom sizes manufactured according to your exact product dimensions and structural requirements |
| Order Quantity (MOQ) | 100 units minimum (flexible for specific projects) |
| Material Options | 10pt–24pt SBS Kraft board, corrugated (B, E flute), high-density greyboard for rigid boxes |
| Printing Options | CMYK offset printing, Pantone (PMS) color matching, inside & outside printing |
| Print Finishes | Matte lamination, Gloss lamination, Soft-touch coating, Aqueous coating, UV coating |
| Premium Enhancements | Foil stamping (gold/silver/custom colors), Embossing, Debossing, Spot UV, Raised UV |
| Insert Options | EVA foam inserts, Die-cut paperboard inserts, Molded pulp, Cardboard dividers, Custom fit structural inserts |
| Embellishments | Ribbons, magnetic closures, bows, glitters, sparkles, custom tags & hang tags |
| Compliance Support | Labeling guidance & compliance support available for regulated products including hemp/CBD packaging |
| Sampling & Proofing | Free 3D digital mockups, blank sample, printed sample (delivery reimbursable) |
| Production Timeline | 5–9 business days standard production (rush orders available upon discussion) |
| Shipping | Free USA shipping; flat-packed or assembled shipping options available |
We use cardboard material with the least environmental impact and minimizes waste generation.
Kraft paper is a strong, durable and reliable material that is widely used across many different industries.
Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.
Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.
Enhance your packaging with premium foil stamping for a bold and luxurious appearance.
Our Spot UV coating adds a sleek shine and highlights key design elements beautifully.
Give your packaging a polished, glossy finish that enhances color and visual appeal.
Create eye-catching packaging with holographic foil effects that shimmer from every angle.
Add raised textures and elegant detailing to make your packaging stand out.
Create a refined pressed-in effect that adds depth and sophistication to your packaging.
Achieve a smooth matte finish that minimizes fingerprints and delivers a modern look.
Protect your packaging with a silky-soft laminated finish for a premium feel.
Custom Printed Boxes with Inserts are made for brands that need packaging with protection and presentation in one structure. The outer mailer box protects the product from external handling while the insert holds the product in a fixed position inside the box. Mailer boxes with custom inserts help stop products from moving inside shipping boxes. This is important for fragile products, multi-item kits, glass bottles, skincare jars, candles, electronics and gift sets. When products stay organized inside the box, customers receive a cleaner and more premium unboxing experience.
Brands choose branded mailer boxes with inserts because they provide product safety, professional display and brand recognition. The printed Custom Mailer Boxes creates a strong outer presentation while the insert keeps products secure inside. Our custom inserts help secure products with different shapes, sizes and weights inside the box. A proper insert layout can hold each item in its own slot, tray or compartment. This helps prevent product collision inside the box and improves the final presentation when the customer opens the package. Personalized mailer boxes with inserts also help brands create packaging that feels made for the product.
The right insert depends on your product size, weight, fragility and presentation goal. BoxBaba can help you choose the right insert style for your printed packaging boxes with inserts.
Cardboard Inserts for Mailer Boxes: Cardboard inserts are a practical choice for lightweight retail products, cosmetics, candles, sample kits and promotional items. They help organize products inside the box while keeping packaging cost controlled.
Corrugated Inserts for Mailer Boxes: Corrugated Mailer Boxes with inserts provide stronger support for shipping and heavier products. They are useful for ecommerce packaging inserts, subscription box inserts, electronics, candles and product bundles that need more structure.
Foam Inserts for Mailer Boxes: Foam inserts are suitable for fragile products, glass items, electronics, luxury gifts and delicate product kits. They provide cushioning and help hold products tightly inside the box.
EVA Foam Inserts for Boxes: EVA foam inserts are often used for premium product packaging, high-value items, electronics, tools, luxury kits and presentation boxes. They offer a clean fitted look and strong product support.
Printed mailer boxes with inserts can be produced in different styles based on product weight, presentation needs and shipping requirements.
Tuck Top Mailer Boxes with Inserts: Best for cosmetics, wellness kits and lightweight ecommerce packaging with easy opening and secure product placement.
Roll End Tuck Top Mailer Boxes with Inserts: Ideal for ecommerce shipping, Monthly Subscription Boxes and gift sets because the roll-end structure adds strength.
Foldable Mailer Boxes with Inserts: Designed to close securely without extra tape in many setups while keeping products organized inside.
Tab Lock Mailer Boxes with Inserts: Suitable for PR boxes, promotional kits and subscription packaging where secure closure and neat presentation matter.
Custom printed mailer boxes help brands create packaging that customers remember. You can print the outside of the box for brand visibility and print the inside for messages, offers or product guidance. Available printing options include:
Inside printed mailer boxes
Outside printed mailer boxes
Full-color printed mailer boxes
CMYK printed mailer boxes
PMS color printed mailer boxes
Custom artwork mailer boxes
Finishing helps custom mailer packaging with inserts look more polished and premium. The right finish can make your logo, colors and design elements stand out. Popular finishing options include:
Matte lamination for a soft modern look
Gloss lamination for brighter colors
Soft-touch lamination for a premium hand feel
Spot UV for highlighted logos or patterns
Foil stamping for metallic brand details
Embossing for raised artwork
Contact us now to get your mailer boxes with custom inserts for secure shipping. We help you design packaging exactly the way you want. Place your order by calling +1 305 574 4357 or emailing sales@boxbaba.com.
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