- +1 305 574 4357
- sales@boxbaba.com
- 7901 4th St N, St. Petersburg, FLORIDA, US, 33702
Small mailer boxes made with durable corrugated materials and custom printing, ideal for lightweight products, e-commerce shipping, and retail packaging while ensuring secure protection and branding.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
| Specification | Details |
|---|---|
| Box Style | Fully customizable Small Mailer Box, folding carton, magnetic closure, drawer, shoulder neck, mailer, or specialty box styles |
| Dimensions (L × W × H) | Custom sizes manufactured according to your exact product dimensions and structural requirements |
| Order Quantity (MOQ) | 100 units minimum (flexible for specific projects) |
| Material Options | 10pt–24pt SBS Kraft board, corrugated (B, E flute), high-density greyboard for rigid boxes |
| Printing Options | CMYK offset printing, Pantone (PMS) color matching, inside & outside printing |
| Print Finishes | Matte lamination, Gloss lamination, Soft-touch coating, Aqueous coating, UV coating |
| Premium Enhancements | Foil stamping (gold/silver/custom colors), Embossing, Debossing, Spot UV, Raised UV |
| Insert Options | EVA foam inserts, Die-cut paperboard inserts, Molded pulp, Cardboard dividers, Custom fit structural inserts |
| Embellishments | Ribbons, magnetic closures, bows, glitters, sparkles, custom tags & hang tags |
| Compliance Support | Labeling guidance & compliance support available for regulated products including hemp/CBD packaging |
| Sampling & Proofing | Free 3D digital mockups, blank sample, printed sample (delivery reimbursable) |
| Production Timeline | 5–9 business days standard production (rush orders available upon discussion) |
| Shipping | Free USA shipping; flat-packed or assembled shipping options available |
Packaging materials do more than hold a product; they influence protection, presentation and overall box performance. Cardboard provides a smooth, durable surface for custom printing and everyday retail packaging. Kraft paper offers a natural, sturdy option with an eco-conscious appearance. Corrugated stock adds extra strength for heavier products and shipping applications. We offer carefully selected paper stocks that balance durability, print quality, sustainability, affordability and premium presentation.
Printing methods enhance how your packaging looks and represents your brand. Digital printing delivers sharp details and vibrant colors, making it ideal for flexible custom packaging designs. Offset printing provides consistent color accuracy and crisp image quality for larger production runs. Screen printing creates bold, durable graphics on selected box surfaces and materials. We offer the latest printing methods to turn your creative ideas into realistic visuals, showcasing logos, patterns, artwork and branded graphics with clarity and precision.
Printing inks bring packaging artwork to life with vibrant colors, clear details and consistent brand presentation. We offer a wide range of ink options, including Pantone colors, Pantone Metallic inks, oil-based inks and fluorescent inks for distinctive visual effects. Soy and vegetable-based inks provide versatile color reproduction, while water-based inks offer another practical printing option. Choose the right ink to reproduce logos, patterns, illustrations and branded artwork, turning creative ideas into attractive visuals with striking color and clarity.
Premium finishes enhance the appearance and overall aesthetics of custom packaging. Matte and gloss laminations create smooth visual effects, while soft-touch adds a refined tactile feel. Foil stamping introduces metallic accents in gold, silver and other shades, while embossing and debossing add dimensional detail. Spot UV highlights selected design elements with added contrast and shine. Choose from versatile finishing options to make logos, patterns and branded artwork look more distinctive, polished and premium.
Packaging add-ons make custom packaging more attractive, presentable and visually captivating while increasing its perceived value. Gold foil adds a rich metallic accent, while silver foil creates a clean and sophisticated look. Holographic foil introduces eye-catching reflective effects that help selected design elements stand out. Embossing raises logos or patterns for added dimension, while debossing creates a refined recessed effect. Ribbons and handles add both decorative appeal and practical convenience, giving packaging a more distinctive and premium presentation.
| Specification | Details |
|---|---|
| Box Style | Fully customizable Small Mailer Box, folding carton, magnetic closure, drawer, shoulder neck, mailer, or specialty box styles |
| Dimensions (L × W × H) | Custom sizes manufactured according to your exact product dimensions and structural requirements |
| Order Quantity (MOQ) | 100 units minimum (flexible for specific projects) |
| Material Options | 10pt–24pt SBS Kraft board, corrugated (B, E flute), high-density greyboard for rigid boxes |
| Printing Options | CMYK offset printing, Pantone (PMS) color matching, inside & outside printing |
| Print Finishes | Matte lamination, Gloss lamination, Soft-touch coating, Aqueous coating, UV coating |
| Premium Enhancements | Foil stamping (gold/silver/custom colors), Embossing, Debossing, Spot UV, Raised UV |
| Insert Options | EVA foam inserts, Die-cut paperboard inserts, Molded pulp, Cardboard dividers, Custom fit structural inserts |
| Embellishments | Ribbons, magnetic closures, bows, glitters, sparkles, custom tags & hang tags |
| Compliance Support | Labeling guidance & compliance support available for regulated products including hemp/CBD packaging |
| Sampling & Proofing | Free 3D digital mockups, blank sample, printed sample (delivery reimbursable) |
| Production Timeline | 5–9 business days standard production (rush orders available upon discussion) |
| Shipping | Free USA shipping; flat-packed or assembled shipping options available |
We use cardboard material with the least environmental impact and minimizes waste generation.
Kraft paper is a strong, durable and reliable material that is widely used across many different industries.
Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.
Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.
Enhance your packaging with premium foil stamping for a bold and luxurious appearance.
Our Spot UV coating adds a sleek shine and highlights key design elements beautifully.
Give your packaging a polished, glossy finish that enhances color and visual appeal.
Create eye-catching packaging with holographic foil effects that shimmer from every angle.
Add raised textures and elegant detailing to make your packaging stand out.
Create a refined pressed-in effect that adds depth and sophistication to your packaging.
Achieve a smooth matte finish that minimizes fingerprints and delivers a modern look.
Protect your packaging with a silky-soft laminated finish for a premium feel.
Small Mailer Boxes are designed to protect lightweight and compact products during storage, handling and delivery. Their self-locking structure helps keep products in place without needing excessive tape or filler material. This makes them a practical choice for ecommerce brands and businesses that ship small products regularly. Our small product shipping box should fit the item properly, protect it during movement and support the brand message. Custom Mailer Boxes help reduce empty space inside the package and create a more professional appearance.
Small mailer boxes are used for packing and shipping compact products that need protection and presentation. We design these small Custom Mailer Boxes for ecommerce orders, retail products, subscription kits, corporate gifts and promotional items. These boxes are suitable for:
Cosmetics and skincare products
Jewelry and fashion accessories
Candles and handmade products
Electronics and tech accessories
Subscription samples and trial kits
We help buyers choose packaging that fits the product properly. Standard small mailer box sizes are useful for common products while custom sizes are better when you need a more accurate fit. Popular size options include:
4 x 4 x 2 small mailer boxes
6 x 4 x 2 small mailer boxes
6 x 6 x 4 mailer boxes
7 x 5 x 2 small mailer boxes
8 x 6 x 3 small mailer boxes
9 x 6 x 3 small mailer boxes
Printing gives small mailer packaging boxes a branded and professional appearance. Finishing options help improve the look and feel of your printed small mailer boxes. Available options include:
Full-color small mailer boxes
Inside and Outside printed small mailer boxes
CMYK printed small mailer boxes
Offset printed small mailer boxes
Matt and Gloss Finishes
Soft-touch and Foil stamped small mailer boxes
Embossing and Debossed Mailer Boxes
Laminated small mailer boxes for added surface protection
Different products need different mailer box styles. The right structure depends on product weight, presentation needs and shipping requirements.
Tuck Top Mailer Boxes: Tuck top small mailer boxes are suitable for lightweight retail products, ecommerce packaging and gift items. They are easy to open and close while keeping products secure.
Foldable Mailer Boxes: Folding small mailer boxes are easy to assemble and store. They are suitable for businesses that need flat-packed packaging for daily fulfillment.
Self-Locking Small Mailer Boxes: Self-locking small mailer boxes help reduce the need for extra sealing material. Their structure supports clean packing and reliable product presentation.
Small Well Box Mailer: A small well box mailer offers a deeper product area for items that need more space or layered presentation. It is useful for gift sets, product kits and promotional packaging.
Flat-Packed Small Mailer Boxes: Flat-packed small mailer boxes save storage space and support easier bulk handling. They are helpful for warehouses, ecommerce fulfillment teams and small business packing stations.
BoxBaba helps brands create custom small mailer boxes that fit product size, shipping needs and brand identity. You can customize box structure, material, insert layout, printing, finishing and order quantity according to your business goals.
Low MOQ: Starting from 100 units
Free Samples: Sample support available before bulk order
Free USA Shipping: Fast and reliable delivery across the USA
Free Design Support: Artwork and layout assistance available
Fast Turnaround: Production in 5 to 9 business days
Order custom small mailer boxes with logo printing, Printed Boxes with Inserts, custom dimensions and premium finishing options. Our team can help you choose the right structure for shipping and bulk ordering. Place your order by calling +1 305 574 4357 or emailing sales@boxbaba.com.
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