- +1 305 574 4357
- sales@boxbaba.com
- 7901 4th St N, St. Petersburg, FLORIDA, US, 33702
BoxBaba provides custom corrugated mailer boxes for brands that need strong, clean and reliable packaging. These boxes are strong, lightweight and easy to assemble. Corrugated mailer boxes are suitable for ecommerce orders, subscription products, retail items and gift packaging. You can customize the size, shape, color, printing, logo, inserts and finishing to match your product needs. MOQ starts from 100 units with flexible options. Turnaround time is 5 to 9 business days. You can get corrugated mailer boxes designed to protect your products and present your brand with confidence.
Corrugated mailer boxes made with strong protective materials, ideal for shipping, subscription packaging, and retail delivery while ensuring product safety and professional brand presentation.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
| Specification | Details |
|---|---|
| Box Style | Fully customizable Corrugated Mailer Boxes, folding carton, magnetic closure, drawer, shoulder neck, mailer, or specialty box styles |
| Dimensions (L × W × H) | Custom sizes manufactured according to your exact product dimensions and structural requirements |
| Order Quantity (MOQ) | 100 units minimum (flexible for specific projects) |
| Material Options | 10pt–24pt SBS Kraft board, corrugated (B, E flute), high-density greyboard for rigid boxes |
| Printing Options | CMYK offset printing, Pantone (PMS) color matching, inside & outside printing |
| Print Finishes | Matte lamination, Gloss lamination, Soft-touch coating, Aqueous coating, UV coating |
| Premium Enhancements | Foil stamping (gold/silver/custom colors), Embossing, Debossing, Spot UV, Raised UV |
| Insert Options | EVA foam inserts, Die-cut paperboard inserts, Molded pulp, Cardboard dividers, Custom fit structural inserts |
| Embellishments | Ribbons, magnetic closures, bows, glitters, sparkles, custom tags & hang tags |
| Compliance Support | Labeling guidance & compliance support available for regulated products including hemp/CBD packaging |
| Sampling & Proofing | Free 3D digital mockups, blank sample, printed sample (delivery reimbursable) |
| Production Timeline | 5–9 business days standard production (rush orders available upon discussion) |
| Shipping | Free USA shipping; flat-packed or assembled shipping options available |
Packaging materials do more than hold a product; they influence protection, presentation and overall box performance. Cardboard provides a smooth, durable surface for custom printing and everyday retail packaging. Kraft paper offers a natural, sturdy option with an eco-conscious appearance. Corrugated stock adds extra strength for heavier products and shipping applications. We offer carefully selected paper stocks that balance durability, print quality, sustainability, affordability and premium presentation.
Printing methods enhance how your packaging looks and represents your brand. Digital printing delivers sharp details and vibrant colors, making it ideal for flexible custom packaging designs. Offset printing provides consistent color accuracy and crisp image quality for larger production runs. Screen printing creates bold, durable graphics on selected box surfaces and materials. We offer the latest printing methods to turn your creative ideas into realistic visuals, showcasing logos, patterns, artwork and branded graphics with clarity and precision.
Printing inks bring packaging artwork to life with vibrant colors, clear details and consistent brand presentation. We offer a wide range of ink options, including Pantone colors, Pantone Metallic inks, oil-based inks and fluorescent inks for distinctive visual effects. Soy and vegetable-based inks provide versatile color reproduction, while water-based inks offer another practical printing option. Choose the right ink to reproduce logos, patterns, illustrations and branded artwork, turning creative ideas into attractive visuals with striking color and clarity.
Premium finishes enhance the appearance and overall aesthetics of custom packaging. Matte and gloss laminations create smooth visual effects, while soft-touch adds a refined tactile feel. Foil stamping introduces metallic accents in gold, silver and other shades, while embossing and debossing add dimensional detail. Spot UV highlights selected design elements with added contrast and shine. Choose from versatile finishing options to make logos, patterns and branded artwork look more distinctive, polished and premium.
Packaging add-ons make custom packaging more attractive, presentable and visually captivating while increasing its perceived value. Gold foil adds a rich metallic accent, while silver foil creates a clean and sophisticated look. Holographic foil introduces eye-catching reflective effects that help selected design elements stand out. Embossing raises logos or patterns for added dimension, while debossing creates a refined recessed effect. Ribbons and handles add both decorative appeal and practical convenience, giving packaging a more distinctive and premium presentation.
Our Artwork Preparation Guidelines help you prepare files for clean, accurate printing on your custom packaging. Always use the final BoxBaba-approved dieline and submit editable or print-ready artwork in the requested format, commonly AI, EPS or PDF. Prepare colors according to the approved CMYK or PMS workflow and use high-resolution graphics, typically around 300 DPI at final size where applicable. Extend backgrounds and edge-to-edge graphics into the designated bleed area. Keep important text, logos, barcodes and other critical artwork inside the safe area, and review your final digital proof carefully before approving the artwork for production.
The red cut line marks where the packaging material will be trimmed to create the final box shape. Keep important text and critical design elements safely inside the safe area and away from these cutting edges.
Perforation lines are shown as dotted lines when required and indicate areas designed for controlled tearing or separation. They may be used for tear-away sections or other functional packaging features.
The black bleed boundary shows how far backgrounds, colors and graphics should extend beyond the final cutting area. Extending artwork into this area helps prevent unwanted white edges after trimming.
The blue safe area identifies where important artwork should remain. Keep logos, text, barcodes and other essential design elements clear of cutting and folding edges.
The red crease and fold lines show where the box will bend during assembly. Avoid placing important text, logos or graphics directly across these lines where folding may affect their appearance.
The yellow pasting area show the flap used to glue and secure the box during assembly. Avoid placing important text, logos or graphics here because it may be covered when the box is formed.
Corrugated Mailer Boxes are strong self-locking packaging boxes made from fluted corrugated cardboard. They are designed to protect products during shipping while giving brands a clean and professional way to present their products. BoxBaba creates custom mailer boxes for businesses that need packaging built around product fit, shipping strength and bulk order planning. These boxes are ideal for brands that want packaging that looks better than a plain shipping carton and performs better than a lightweight folding carton.
A corrugated mailer box is a foldable box made from corrugated cardboard. The board includes a fluted middle layer between paper liners which helps add strength, cushioning and structure. This makes Corrugated Mailer Boxes good for shipping and branded product delivery. They are protective mailer-style boxes made from corrugated board and designed to ship products securely while creating a better unboxing experience.
Corrugated shipping mailer boxes are a strong choice when your product needs protection, presentation and practical fulfillment in one package. Businesses choose custom corrugated mailer boxes because they help:
Protect products during handling and shipping
Improve customer unboxing experience
Reduce empty space with custom sizing
Support printed branding with logos and full artwork
Store flat before assembly
Simplify ecommerce fulfillment
Present products better than plain shipping boxes
Different products need different box structures. The right style improves product fit, shipping protection and presentation.
Roll End Tuck Front Mailer Boxes: Roll end tuck front mailer boxes are popular for ecommerce, subscription boxes and retail product delivery. The roll-end sides add structure while the tuck front closure keeps the box secure and clean.
Tuck Top Mailer Boxes: Tuck top corrugated mailer boxes are simple, practical and easy to assemble. They work well for apparel, stationery, accessories, books, lightweight electronics and small retail products.
Foldable Mailer Boxes: Self locking corrugated mailer boxes are designed for secure closure and faster packing. They are useful for ecommerce businesses that need consistent packaging for regular order fulfillment.
One Piece Corrugated Mailer Boxes: One piece corrugated mailer boxes are made from a single die-cut sheet that folds into a complete mailer structure. They are easy to store flat and assemble when needed.
Custom Die Cut Mailer Boxes: Custom die cut mailer boxes are designed around unique product shapes, branded openings, special structures or internal layouts. They are a strong option for premium launches and products that need a more exact fit.
The material affects box strength, print quality, sustainability and customer presentation. Corrugated cardboard mailer boxes can be made in different materials depending on product weight, shipping needs and brand style. Common options include:
Kraft Mailer Boxes for a natural and eco-friendly look
White Mailer Boxes for clean printing and premium presentation
Recyclable corrugated mailer boxes for sustainability-focused packaging
E flute corrugated mailer boxes for lightweight products and cleaner print surfaces
Custom corrugated paper stock based on product size and protection needs
We also provide Eco-friendly Mailer Boxes design with recyclable materials, right-sized dimensions and kraft finishes
BoxBaba helps businesses create Corrugated Mailer Boxes that are built for protection, designed for branding and made for bulk ordering. We help you upgrade your packaging the way you want with custom size, color, printing, logo and finishing options. Our packaging solutions support your product presentation and business growth. You can create custom mailer boxes that match your brand, protect your products and leave a better impression on every customer.
Get packaging made to fit your product size, brand design, shipping needs and bulk order plan. Share your dimensions, quantity, artwork and deadline to start your order. The standard MOQ is 100 units with flexible MOQ options based on your box size, design and customization level. Turnaround time is 5 to 9 business days after final approval. Free samples are available and sample delivery charges are reimbursed on your first bulk order. Place your order by calling +1 305 574 4357 or emailing sales@boxbaba.com.
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