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- sales@boxbaba.com
- 7901 4th St N, St. Petersburg, FLORIDA, US, 33702
Custom large gable boxes designed for bigger products, multi-item sets, gifts, catering, events, retail packaging, and promotional kits with integrated carry handles, custom sizing, branded printing, durable material options, and compatible premium finishing features.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
| Specification | Available / Project Requirement |
| Product Type | Custom large-format gable carton with an integrated carrying handle |
| Primary Application | Larger products, multi-item packs, assortments, product sets, promotional kits, and other compatible loaded configurations |
| Large Size Definition | Project-specific; large and extra large should not be treated as universal finished dimensions |
| Sizing Basis | Complete packed arrangement, usable rectangular body footprint, tallest point, upper gable clearance, complete packed weight, and weight distribution |
| Material | Paperboard/cardstock, Kraft paperboard, corrugated board, or another suitable configuration may be evaluated according to dimensions, load, foldability, presentation, printing, and handling requirements |
| Structure / Handle | Gable structure with integrated carrying area; handle, closure, bottom, and any reinforcement requirements should be evaluated with the complete loaded pack |
| Internal Support | Inserts, dividers, platforms, or similar components may be evaluated where they address movement, separation, orientation, protection, weight distribution, or presentation |
| Window Options | A display window may be evaluated where visibility is useful and the panel, loaded product position, and structure support it |
| Printing | Offset, digital, or flexographic printing depending on material compatibility, artwork, quantity, coverage, and project requirements |
| Color System | CMYK and Pantone/PMS references as appropriate; substrate color, surface, coating, ink, print process, proofing, finish, and lighting can affect appearance |
| Finishing | Matte, gloss, soft-touch, foil stamping, embossing, debossing, and Spot UV may be considered where compatible with the selected material and large-format structure |
| MOQ | Standard baseline starts from 100 boxes; project-specific materials, dimensions, structures, or printing requirements may require separate confirmation |
| Standard Production | Generally 5–9 business days after final artwork approval; production time is separate from shipping and transit |
| Artwork Support | Dieline, 3D mockup, proofing, and artwork assistance as applicable |
| Samples / Proofs | Free samples are available under the current policy. Sample delivery or shipping charges are reimbursed with the first bulk order; custom, structural, or printed samples may require separate confirmation |
| Shipping | Free shipping across the USA under the current offer; production and transit times are separate |
Packaging materials do more than hold a product; they influence protection, presentation and overall box performance. Cardboard provides a smooth, durable surface for custom printing and everyday retail packaging. Kraft paper offers a natural, sturdy option with an eco-conscious appearance. Corrugated stock adds extra strength for heavier products and shipping applications. We offer carefully selected paper stocks that balance durability, print quality, sustainability, affordability and premium presentation.
Printing methods enhance how your packaging looks and represents your brand. Digital printing delivers sharp details and vibrant colors, making it ideal for flexible custom packaging designs. Offset printing provides consistent color accuracy and crisp image quality for larger production runs. Screen printing creates bold, durable graphics on selected box surfaces and materials. We offer the latest printing methods to turn your creative ideas into realistic visuals, showcasing logos, patterns, artwork and branded graphics with clarity and precision.
Printing inks bring packaging artwork to life with vibrant colors, clear details and consistent brand presentation. We offer a wide range of ink options, including Pantone colors, Pantone Metallic inks, oil-based inks and fluorescent inks for distinctive visual effects. Soy and vegetable-based inks provide versatile color reproduction, while water-based inks offer another practical printing option. Choose the right ink to reproduce logos, patterns, illustrations and branded artwork, turning creative ideas into attractive visuals with striking color and clarity.
Premium finishes enhance the appearance and overall aesthetics of custom packaging. Matte and gloss laminations create smooth visual effects, while soft-touch adds a refined tactile feel. Foil stamping introduces metallic accents in gold, silver and other shades, while embossing and debossing add dimensional detail. Spot UV highlights selected design elements with added contrast and shine. Choose from versatile finishing options to make logos, patterns and branded artwork look more distinctive, polished and premium.
Packaging add-ons make custom packaging more attractive, presentable and visually captivating while increasing its perceived value. Gold foil adds a rich metallic accent, while silver foil creates a clean and sophisticated look. Holographic foil introduces eye-catching reflective effects that help selected design elements stand out. Embossing raises logos or patterns for added dimension, while debossing creates a refined recessed effect. Ribbons and handles add both decorative appeal and practical convenience, giving packaging a more distinctive and premium presentation.
Our Artwork Preparation Guidelines help you prepare files for clean, accurate printing on your custom packaging. Always use the final BoxBaba-approved dieline and submit editable or print-ready artwork in the requested format, commonly AI, EPS or PDF. Prepare colors according to the approved CMYK or PMS workflow and use high-resolution graphics, typically around 300 DPI at final size where applicable. Extend backgrounds and edge-to-edge graphics into the designated bleed area. Keep important text, logos, barcodes and other critical artwork inside the safe area, and review your final digital proof carefully before approving the artwork for production.
The red cut line marks where the packaging material will be trimmed to create the final box shape. Keep important text and critical design elements safely inside the safe area and away from these cutting edges.
Perforation lines are shown as dotted lines when required and indicate areas designed for controlled tearing or separation. They may be used for tear-away sections or other functional packaging features.
The black bleed boundary shows how far backgrounds, colors and graphics should extend beyond the final cutting area. Extending artwork into this area helps prevent unwanted white edges after trimming.
The blue safe area identifies where important artwork should remain. Keep logos, text, barcodes and other essential design elements clear of cutting and folding edges.
The red crease and fold lines show where the box will bend during assembly. Avoid placing important text, logos or graphics directly across these lines where folding may affect their appearance.
The yellow pasting area show the flap used to glue and secure the box during assembly. Avoid placing important text, logos or graphics here because it may be covered when the box is formed.
| Packed Configuration | Main Fit Questions | Useful Structural Direction |
| One large retail product | Does the product fit the usable rectangular body and remain balanced below the handle? | Size around the actual footprint and tallest point |
| Several similar products | Can items stack or sit side by side? Will they shift during carrying? | Define the arrangement before final dimensions |
| Mixed-height assortment | Will tall products interfere with the sloping upper panels? | Arrange around usable body height instead of exterior height |
| Heavy + lightweight products | Does one item make the loaded pack off-center? | Position heavier products deliberately and review bottom/handle behavior |
| Large product or promotional kit | Is presentation, spacing, or movement control the main requirement? | Evaluate tissue, dividers, inserts, or platforms according to the actual problem |
| Multi-container pack | Does the set create higher weight, movement, or tall-component requirements? | Evaluate arrangement, material, structure, handle, and carrying conditions together |
| Decision Factor | Paperboard / Cardstock Direction | Corrugated Direction |
| Presentation priority | Often useful where folding-carton appearance and a smooth branded surface are important | Can provide a different structural appearance depending on construction |
| Packed load | May suit compatible loaded configurations when dimensions and structure support it | Deserves evaluation as structural and handling demands increase |
| Large footprint | Can remain appropriate depending on geometry and material | May be useful when footprint creates greater rigidity requirements |
| Foldability | Supports conventional folding-carton behavior | Fold behavior depends on the corrugated construction |
| Print surface | Often supports a smoother presentation surface | Appearance varies with surface and print method |
| Handling requirement | Appropriate where the complete loaded system remains compatible | Useful to evaluate where handling creates a more demanding structural requirement |
| Project Requirement | Consider Another Direction When |
| Extremely tall contents | Sloping upper panels remove too much usable clearance |
| Highly concentrated or very demanding load | Another structure may better manage the loaded configuration |
| Parcel shipping is the primary job | Use a purpose-designed transport layer |
| Very wide, flat products dominate | Another carton geometry may use space more efficiently |
| Highly rigid presentation is the priority | Another presentation structure may better suit the requirement |
| A large window removes too much panel material | Reduce/reposition the window or consider another display structure |
| Storage or pack-out becomes inefficient | Compare another structure around actual operational requirements |
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