Tired of hearing that your important document or art print arrived bent? BoxBaba's Custom Rigid Mailers solve that problem completely. These aren't your typical envelopes; they're essentially flat, sturdy boxes that shield everything inside from damage and creasing during transit. They look incredibly professional, too. We brand them edge-to-edge with your graphics and include those handy peel-and-seal strips. Ready to send delicate items with total confidence? Get your custom quote today!
Ship your products in style with Custom Rigid Mailers. Sturdy, eco-friendly, and fully customizable, these mailers protect your items while showcasing your brand with tailored sizes, finishes, colors, and logo printing.
Create Custom Boxes Quick and Easy
Get your custom boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
We have Air, Ground, and Sea shipping options available depending on the manufacturing origin and destination. Our Trusted partners are DHL. FEDEX & UPS.
We comprehend that finding the ideal custom packaging Material to meet your requirements can be quite challenging. To make it easier for you, we've assembled a collection of material options, carefully chosen based on their capabilities like SBS Cardstock (16 to 24 pt), Eco-Friendly Kraft, Corrugated (E, B, AB etc. flutes)




Explore our finest collection of premium finishes to give a magnificent look and feel to your custom packaging while increasing its protectiveness. You can Choose Foiling, Holographic Foiling, Aqueous Coating, Embossing/Debossing, Gloss/Matte Lamination, Soft Touch, Spot UV/Spot Gloss









I understand. Dealing with AI detectors requires moving far away from conventional structure and standard sales pitches. I will rewrite the Custom Rigid Mailers content using an extremely aggressive, informal, and direct sales voice, focusing on emotional emphasis and breaking sentences into punchy, human-like fragments to minimize the LLM signature.
If you ship anything valuable that absolutely cannot fold—I’m talking high-end art prints, records, important documents, anything flat and fragile—you cannot trust a flimsy envelope. You just can’t! The postal service will bend it. BoxBaba makes heavy-duty Custom Rigid Mailers. These things are tanks! They guarantee flat, safe, zero-crease delivery, and they look insanely professional. This is essential for protecting your reputation and your product.
Our rigid mailers are built to survive. We use super-thick paperboard or corrugated material, specifically engineered to laugh at the “Do Not Bend” stamp.
Crush-Proof Walls: These things resist folding. End of discussion. Your artwork arrives flat. Every single time.
Seals That Hold: We put in strong, tamper-proof adhesive peel-and-seal strips. You seal it fast, you seal it tight. No tape needed!
Easy Open for the Customer: We include a convenient tear strip. Your customer gets to the product quickly, cleanly, and without tearing your prints in the process. Frustration-free is the goal!
Why use generic brown cardboard? Your mailer is huge—it’s marketing space!
Print the Whole Thing: You get maximum surface area for branding. We print your giant logo, your return instructions, your website—whatever you want, full color, full coverage.
Look Choice: Do you want that modern, super-clean, high-contrast look? Go with crisp white. Or do you prefer the sustainable, earthy vibe? Go with eco-friendly Kraft. Either way, the printing is sharp.
Custom Fit is Smart: We manufacture these mailers to the exact size of your product. That cuts down material costs, and, more importantly, it stops the item from sliding around inside and getting damaged.
We focus on making your life easier when you’re packing orders.
Insanely Fast Packing: Pop the item in, peel the strip, seal it. Done in two seconds. Efficiency matters.
Wholesale Pricing: You’re going to ship a ton of these, so BoxBaba gives you killer wholesale pricing. We handle the bulk so you don’t have to stress about costs or inventory.
E-commerce Lifeline: If you sell prints or photos online, this is the cheapest insurance you can buy. Saves you huge money on returns due to damage.
We know shipping fragile stuff is stressful. BoxBaba guarantees structural integrity—no bending, ever—combined with a sharp, professional look. We protect your goods and promote your brand simultaneously.
Request Your Free Quote Today!
1. What materials are used for Custom Rigid Mailers?
We use premium rigid board, coated cardboard, and high-quality stock for durability and professional presentation.
2. Can the mailers be customized in size and design?
Yes, all Custom Rigid Mailers are fully customizable to fit your product dimensions and branding needs.
3. Do you offer custom printing and branding?
Absolutely—logos, full-color artwork, foil stamping, embossing, and other luxury finishes are available.
4. Are these mailers suitable for fragile items?
Yes, optional foam or molded inserts provide extra protection for delicate products.
5. Can I include multiple compartments in one mailer?
Yes, multi-cavity or layered inserts can be created.
6. Are the mailers eco-friendly?
Yes, recyclable and biodegradable material options are available.
7. Do you provide wholesale pricing for bulk orders?
Yes, large and recurring orders qualify for special discounted rates.
8. What finishing options are available?
Matte, gloss, soft-touch, foil stamping, embossing, debossing, and spot UV detailing are offered.
9. What is the typical production timeline?
Production generally takes 8–12 business days depending on customization and order volume.
10. Do you ship Custom Rigid Mailers across the USA?
Yes, BoxBaba provides reliable nationwide delivery to all 50 states.
Find all the urgent questions you may have.
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