Cardboard Face Mask Boxes

Cardboard Face Mask Boxes That Don’t Pop Open

Whether you are selling medical-grade surgical masks or high-end reusable ones, the box is usually the first thing to fail. If the cardboard is too thin, the weight of 50 masks will make the bottom sag and the sides bulge. At BoxBaba, we build custom face mask boxes that stay rectangular even when they’re stacked ten high. We do all our manufacturing in the USA, so you get your supplies fast and don’t have to worry about the quality control mess that comes with shipping from overseas.

Perforated Openings That Actually Tear Cleanly

The most annoying part of a standard mask box is the “dispenser” top. If the perforations aren’t cut deep enough, you end up ripping the whole lid off just trying to get to the masks. We precision-cut our dispenser openings so they tear cleanly every time. This allows the customer to grab one mask without destroying the structural integrity of the box. It keeps the remaining masks clean and the shelf looking organized.

Sturdy Board to Handle High-Volume Stacking

Face masks are light, but when you put 50 or 100 in a box, they add up. Most cheap boxes use thin 12pt paper that folds under any pressure. We use reinforced, high-density paperboard (like 18pt or 24pt SBS) that holds its shape. This is especially important for shipping; our boxes won’t arrive crushed or with “blown-out” seams, which saves you from having to deal with annoying customer returns.

Printing That Stays Sharp and Professional

If your mask box looks like it was printed in a garage, people won’t trust the product inside. We use high-definition offset and digital printing so your certifications, barcodes, and instructions are 100% readable. Our inks are UV-cured, so they won’t smudge or fade if the boxes sit in a bright pharmacy window or a damp warehouse. You can choose a matte finish for a “medical” look or a high-gloss finish to make the colors pop.

Fast USA Shipping for Urgent Medical Needs

In the health industry, you can’t afford to be out of stock while a shipping container sits at a port for three months. Since BoxBaba is based in the USA, our lead times are some of the fastest in the business. We work with boutique brands on low minimum orders for custom designs, but we also have the capacity for massive wholesale runs for hospitals and retail chains. You get a direct line to a team that ensures your order arrives on time.

Get a Quote from BoxBaba

Stop putting your health products in flimsy boxes that make your brand look cheap. Your masks protect people, and your packaging should reflect that level of care. Contact the team at BoxBaba today for a fast quote on custom face mask boxes. Let’s build something that holds up.

FAQ — Cardboard Face Mask Boxes

Can you make boxes for disposable face masks and surgical masks?
Yes. We produce custom packaging for disposable and surgical mask formats.

Do you offer packaging for N95-style masks?
Yes. We can create custom box sizes and structures for respirator-style masks.

Can you print my logo and product information on the box?
Yes. We offer full custom printing with logos, instructions, and product details.

Do you provide dispenser-style face mask boxes?
Yes. Dispenser boxes are available for easy access and retail convenience.

What materials are used for cardboard face mask boxes?
We offer SBS paperboard, kraft stock, and thicker board options depending on your needs.

Are these boxes durable for shipping and retail stacking?
Yes. Our packaging is designed for durability and strong shelf performance.

Do you offer eco-friendly face mask packaging options?
Yes. Kraft and recyclable materials may be available depending on your requirements.

Can I order face mask boxes wholesale in the USA?
Yes. BoxBaba supports bulk orders and wholesale pricing for U.S. brands.

Do you support sheet mask packaging for skincare brands?
Yes. We create custom boxes for premium skincare sheet masks and bundles.

How do I get a fast quote for face mask boxes?
Send your box size, quantity, and artwork details, and we’ll provide a quick custom quote.