Facebook-f Instagram X-twitter Pinterest Youtube

Get a Quote
🔍

Get a Quote
🔍
Flat Mylar Bags

Flat Mylar Bags

Boxbaba Flat Mylar Bags are high-barrier lay-flat pouches made to protect food, supplements, cannabis and retail products from air and moisture. They use PET, VMPET, or aluminum foil layers with a food-safe PE seal for strong closure and freshness control. We offer custom sizes, CMYK or PMS printing, matte or gloss finishes and zipper options. Minimum order starts at 100 units. Production is scalable, packaging is durable and shipping across the USA is free.

4.3
Reviews 8 • Excellent
Andrew Diedrich

Andrew Diedrich

Greatest P......
My contact at BoxBaba, Marcel, was very tentative and responsive. He gave me all box outlines…
Date of experience:
Dec 2, 2025
Matt Lab

Matt Lab

Greatest P......
These guys are legit Top-notch service and high quality products.
Date of experience:
Sep 19, 2024
MY

Myralyn

Greatest P......
We recently purchased box sleeves and we couldn’t be happier with both the product and the service we received…
Date of experience:
Feb 15, 2025
H

Hannah Ahmed

Greatest P......
For our recent product launch, we needed packaging that would really make an impression. The custom boxes from BoxBaba…
Date of experience:
Apr 26, 2025
MA

Matteo

Greatest P......
I’ve been very pleased with my experience with BoxBaba and Cristina from Customer Service to communicate our…
Date of experience:
Apr 29, 2025
Carol Scott

Carol Scott

Greatest P......
Absolutely phenomenal service and product! David Wells far exceeded expectations to deliver high-quality custom…
Date of experience:
Jul 9, 2025
DC

Doug C

Greatest P......
Marcel and David are very responsive, thorough and a pleasure to work with. I appreciated their efforts to customize…
Date of experience:
Jul 15, 2025
JB

Jess B

Greatest P......
I’ve loved working with BoxBaba. Their representatives have been extremely responsive and their prices are very…
Date of experience:
Sep 10, 2025

Flat Mylar Bags – Sleek, Durable, and Fresh

Protect and showcase your products with flat Mylar bags, designed for airtight freshness and a compact, professional look.

What We Give

Create Custom Boxes Quick and Easy

Design

Get your custom boxes made in the required size, shape, and style.

Print

Upload your artwork and get it superbly printed the way you want.

Get it done

Order any quantity, enjoy a wholesale price, pay no extra for die plates.

Product Specification

Specification Details
Thickness Range 100–180+ microns (≈4–7 mil equivalent)
Barrier Layers VMPET or Aluminum Foil
Inner Seal Layer Food-grade PE
OTR Range <0.1 to <5 cc/m²/day (structure dependent)
MVTR Range Near zero to low transmission
Closure Options Heat seal, zipper, child-resistant
Finish Options Matte, gloss, soft-touch, metallic
Printing CMYK & Pantone
Compliance FDA food-contact materials available
Testing Seal strength, thickness verification, QC inspection
MOQ 100 units (flexible by size)
Shipping Free USA shipping

Shipping

We have Air, Ground, and Sea shipping options available depending on the manufacturing origin and destination. Our Trusted partners are DHL. FEDEX & UPS.

Material

We comprehend that finding the ideal custom packaging Material to meet your requirements can be quite challenging. To make it easier for you, we've assembled a collection of material options, carefully chosen based on their capabilities like SBS Cardstock (16 to 24 pt), Eco-Friendly Kraft, Corrugated (E, B, AB etc. flutes)

kraft-150x150-1
metallic-foil-150x150-1
card-stock-150x150-1
corrugated-150x150-1

Ads-Ons & Finishing

Explore our finest collection of premium finishes to give a magnificent look and feel to your custom packaging while increasing its protectiveness. You can Choose Foiling, Holographic Foiling, Aqueous Coating, Embossing/Debossing, Gloss/Matte Lamination, Soft Touch, Spot UV/Spot Gloss

add-on-9
add-on-8
add-on-7
add-on-6
add-on-5
add-on-4
add-on-3
add-on-2
add-on-1

Related Products
Custom Coffee Bags
Green Mylar Bags
Beef Jerky Packaging Bags
child-resistant-mylar-bags-3
Child Resistant Mylar Bags
Printed-Paper-Padded-Mailer
Paper Padded Mailer
Custom-Poly-Mailers-wholesale
Custom Poly Mailers
Mylar-Ziplock-bags
Mylar Ziplock Bags
Resealable-Mylar-Bags
Resealable Mylar bags
Vacuum-Sealed-Mylar-Bags
Vacuum Sealed Mylar Bags
smell-proof-mylar-bags
Smell Proof Mylar Bags
Black Mylar Bags
Black Mylar Bags
holographic-mylar-bag
Holographic Mylar Bag
Food-Mylar-Bags
Food Mylar Bags
exotic-mylar-bag
Exotic Mylar Bag
Die-Cut-Mylar-Bags-Packaging
Die Cut Mylar Bag
1-OZ-Mylar-Bags
1 OZ Mylar Bags
Cannabis-Mylar-Bags-Packaging
Cannabis Mylar Bags
3
3.5 Mylar Bags
Tri-Seal-Pouches
Tri-Seal Pouches
Side-Gusset-Pouch-
Side Gusset Pouch
Sachet-Packets-Bulk
Sachet Packets
Quad-Seal-Pouches-Bulk
Quad Seal Pouch
Flat-Bottom-Box-Pouches-Bulk
Flat-Bottom Box Pouches
3-Side-Seal-Pouch-
3-Side Seal Pouch

Smart Barrier Design. Not Just Thicker Plastic.

We do not rely on extra thickness. We choose the right barrier for your product. We consider oxygen exposure, moisture level, storage conditions and shipping stress. This helps extend shelf life, reduce waste and control costs. You get packaging that performs in real conditions, not just on paper.

High-Barrier Lay-Flat Packaging Engineered for Shelf-Life Control, Compliance & Cost Efficiency

BoxBaba Flat Mylar Bag solutions are multi-layer laminated lay-flat pouches designed to protect oxygen-sensitive, moisture-sensitive and aroma-critical products in a compact, storage-efficient format. Built using PET, VMPET or aluminum foil barrier structures with food-grade PE sealant layers, these pouches deliver ultra-low oxygen transmission, strong moisture resistance and reliable seal integrity for B2B food, supplement, cannabis and specialty brands. MOQ starts at 100 units with free USA shipping and production optimized for scalable wholesale supply.

What Is a Flat Mylar Bag?

A Flat Mylar Bag is a multi-layer laminated lay-flat pouch without bottom gussets, engineered to control Oxygen Transmission Rate (OTR), Moisture Vapor Transmission Rate (MVTR) and light exposure using metallized polyester or aluminum foil barrier films. Unlike stand-up formats, Lay Flat Pouches minimize storage footprint, reduce freight cost and support high-volume automated filling lines. Common uses include:
  • Dry foods & spices
  • Nutritional powders & capsules
  • Coffee samples & portion packs
  • Jerky & protein snacks
  • Cannabis flower & edibles
  • Pet supplements & small retail SKUs
For brands comparing Food Mylar Bags, Resalable Mylar Bags, or Vacuum Sealed Mylar Bags, flat pouches offer the most cost-efficient barrier format for bulk and sample applications.

Precision Barrier Calibration System

Most suppliers promote thicker film as “better.” BoxBaba engineers material structures based on:
  • Product oxygen sensitivity
  • Moisture activity level
  • Storage climate
  • Distribution distance
  • Drop and compression stress
Instead of unnecessary plastic layering, we calibrate barrier performance to real-world conditions. This results in:
  • Lower material cost
  • Reduced over-packaging
  • Improved pallet efficiency
  • Optimized ROI over product lifecycle
Competitors rarely highlight barrier calibration; this is a procurement-driven engineering approach, not commodity selling.

Core B2B Benefits

Oxygen & Moisture Control

Ultra-low OTR and MVTR structures protect freshness, potency and texture.

Smell & Aroma Containment

High-barrier foil structures support discreet packaging in regulated industries such as Mylar Pouch Bags For CBD and other smell-sensitive applications.

Puncture & Seal Integrity

Multi-layer lamination increases resistance during bulk transport. ASTM seal strength testing available upon request.

Light Degradation Protection

Aluminum layers provide near 100% UV and visible light blockage.

Compact Logistics Efficiency

Lay-flat format reduces warehouse footprint and freight volume compared to Flat-Bottom Box Pouches or Side Gusset Pouch formats.

Compliance & Documentation

For regulated industries and food applications:
  • FDA food-contact compliant materials available
  • Certificate of Conformance (COC)
  • Food-grade documentation
  • ASTM seal strength validation
  • Batch-level quality inspection
  • Dimensional accuracy verification
Ideal for brands transitioning from Plastic Packaging Mylar Bags to engineered barrier systems.

Customization Options for Brand Impact

Flat Mylar Bags can be tailored for both industrial and retail-ready applications. Print & Finish Options
  • CMYK & Pantone printing
  • Matte or gloss lamination
  • Spot UV
  • Foil stamping
  • Embossing/debossing
  • Transparent windows (for selective display)
Structural Options
  • Tear notch
  • Euro hole
  • Child-resistant zipper
  • Tamper-evident seal
  • Custom sizing by fill weight
Suitable for brands upgrading from Custom 1 Ounce Mylar Packaging, Kraft Mylar Bags, or limited-run SKUs.

Flat vs Stand-Up Comparison

 
Feature Flat Mylar Stand-Up Pouch
Storage footprint Very low Moderate
Freight cost Lower Higher
Retail display impact Moderate High
Best for Samples, bulk, automation Shelf display
For ecommerce brands also using Custom Poly Mailers, flat pouches optimize fulfillment storage and shipping efficiency.

Industry Applications

Food & Specialty Products

Spices, grains, jerky (see also Custom Beef Jerky Packaging Bags), freeze-dried meals, coffee samples (compatible with Coffee Bags programs).

Cannabis & CBD

Discreet, compliant barrier format compatible with Child Resistant Mylar Bags systems.

Nutraceuticals & Supplements

Moisture-sensitive powders, capsules and protein blends.

Pet Products

Small-batch treats and nutraceutical SKUs.

Cost Factors to Consider

Pricing depends on:
  • Barrier structure selection
  • Thickness
  • Print complexity
  • Closure type
  • Volume tier
  • Finishing enhancements
Barrier optimization directly impacts long-term ROI by reducing spoilage, odor leakage and return rates.

Why Choose BoxBaba

  • Engineered barrier calibration approach
  • Procurement-ready performance data
  • Flexible MOQ starting at 100 units
  • Free USA shipping
  • Free samples credited on first bulk order
  • Structured quality control process
  • Scalable B2B manufacturing support
BoxBaba supports startups launching SKUs, SMBs scaling ecommerce operations and enterprises requiring consistent bulk supply.

Order Custom Flat Mylar Bags

If you need high-barrier lay-flat packaging engineered for freshness protection and operational efficiency, BoxBaba can build a structure tailored to your product sensitivity and distribution model. Call +1 305 574 4357 Email: sales@boxbaba.com Optimized for performance. Engineered for scale.

Frequently Asked Questions

Find all the urgent questions you may have.

Yes. Aluminum and high-barrier VMPET structures provide strong odor containment suitable for regulated industries.
FDA food-contact compliant materials are available for dry food applications.
100–120 microns suit most dry goods. 150+ microns are recommended for heavier items or long-term storage.
Yes. Aluminum and metallized structures are compatible with nitrogen flushing and MAP systems.
Yes. Child-resistant zipper closures are available.
MOQ starts at 100 units depending on customization and size.

Call Us Today
+1 305 574 4357

For Sales
sales@boxbaba.com

General Information
info@boxbaba.com

Get a Quote

BoxBaba brings smart, stylish, and affordable storage solutions for every space. Discover innovative designs, durable quality, and functional products that simplify your everyday life.

Follow us

Facebook-f Instagram X-twitter Pinterest Youtube
  • MasterCard
  • Visa
  • PayPal
  • amex
  • discover
  • verve
  • unionpay
  • wiretransfer
  • banktransfer

Custom packaging

Boxes by Style

Contact Detail

  • © 2026 BoxBaba. All Rights Reserved.
  • MasterCard
  • Visa
  • PayPal
  • amex
  • discover
  • verve
  • unionpay
  • wiretransfer
  • banktransfer

More About Us

Custom packaging

Company

Follow Us

Facebook-f Instagram X-twitter Pinterest Youtube
© 2026 BoxBaba. All Rights Reserved.

Get a Custom Quote