Vacuum Sealed Mylar Bags

Boxbaba Vacuum Sealed Mylar Bags are high-barrier laminated pouches built for oxygen, moisture and odor control. PET, VMPET, or aluminum layers ensure vacuum sealing preserves freshness and extends shelf life. Available in flat, gusseted, quad seal and box pouch styles, with CMYK/PMS printing, matte, gloss, foil and custom sizing. MOQ starts at 100 units with fast lead times. Durable, shipment-ready construction makes these pouches ideal for retail, ecommerce and wholesale use.

4.3 Reviews 8 • Excellent

Andrew Diedrich

Greatest P......

My contact at BoxBaba, Marcel, was very tentative and responsive. He gave me all box outlines…

Date of experience:

Dec 2, 2025

Matt Lab

Greatest P......

These guys are legit Top-notch service and high quality products.

Date of experience:

Sep 19, 2024

Myralyn

Greatest P......

We recently purchased box sleeves and we couldn’t be happier with both the product and the service we received…

Date of experience:

Feb 15, 2025

Hannah Ahmed

Greatest P......

For our recent product launch, we needed packaging that would really make an impression. The custom boxes from BoxBaba…

Date of experience:

Apr 26, 2025

Matteo

Greatest P......

I’ve been very pleased with my experience with BoxBaba and Cristina from Customer Service to communicate our…

Date of experience:

Apr 29, 2025

Carol Scott

Greatest P......

Absolutely phenomenal service and product! David Wells far exceeded expectations to deliver high-quality custom…

Date of experience:

Jul 9, 2025

Doug C

Greatest P......

Marcel and David are very responsive, thorough and a pleasure to work with. I appreciated their efforts to customize…

Date of experience:

Jul 15, 2025

Jess B

Greatest P......

I’ve loved working with BoxBaba. Their representatives have been extremely responsive and their prices are very…

Date of experience:

Sep 10, 2025

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Get your custom boxes made in the required size, shape, and style.

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Upload your artwork and get it superbly printed the way you want.

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Order any quantity, enjoy a wholesale price, pay no extra for die plates.

Product Specification

Specification	Details
Thickness Range	100 – 150+ microns (custom available)
Oxygen Barrier	Ultra-low OTR (varies by structure)
Moisture Barrier	High MVTR resistance
Light Protection	100% light block with aluminum layer
Odor Control	High containment performance
Seal Type	Heat seal, vacuum seal, zipper
Closure Options	Standard zip, tamper-evident, child-resistant
Bag Styles	Flat, stand-up, gusseted, quad seal, box pouch
Printing	CMYK, Pantone, matte, gloss, foil, spot UV
Finishes	Soft-touch, kraft, metallic, window
Compliance	Food-grade materials available upon request
Shipping	Free shipping across USA

Shipping

We have Air, Ground, and Sea shipping options available depending on the manufacturing origin and destination. Our Trusted partners are DHL. FEDEX & UPS.

Material

We comprehend that finding the ideal custom packaging Material to meet your requirements can be quite challenging. To make it easier for you, we've assembled a collection of material options, carefully chosen based on their capabilities like SBS Cardstock (16 to 24 pt), Eco-Friendly Kraft, Corrugated (E, B, AB etc. flutes)

Ads-Ons & Finishing

Explore our finest collection of premium finishes to give a magnificent look and feel to your custom packaging while increasing its protectiveness. You can Choose Foiling, Holographic Foiling, Aqueous Coating, Embossing/Debossing, Gloss/Matte Lamination, Soft Touch, Spot UV/Spot Gloss

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Engineered Barrier Structures for Maximum Protection

Boxbaba designs laminated layers for product sensitivity, storage conditions and shipping stress. We optimize oxygen and moisture barriers instead of just adding thickness. This ensures strong vacuum performance, structural durability and cost efficiency for retail, wholesale and ecommerce distribution.

High-Barrier Custom Packaging for Food, Cannabis, Supplements and Long-Term Storage

Vacuum Sealed Mylar Bags are multi-layer laminated pouches designed to block oxygen, moisture, light and odor. When paired with commercial vacuum systems, they create an airtight environment that extends shelf life and protects product integrity. BoxBaba makes durable, fresh-keeping, and compliant Mylar packaging that looks great on shelves for retail, wholesale and ecommerce brands.

What Makes Vacuum Sealed Mylar Bags Superior?

Unlike ordinary plastic packaging, vacuum sealed Mylar structures combine strength with advanced barrier engineering.

Key Benefits

Excellent oxygen and moisture resistance
Strong UV light protection
High odor containment
Extended shelf life
Puncture-resistant multi-layer film
Compatible with commercial vacuum systems
Fully customizable for retail branding

Businesses looking for advanced Smell Proof Mylar solutions rely on proper barrier layering rather than thickness alone.

Material Structure & Barrier Technology

Vacuum sealed Mylar bags use laminated film layers. Each layer performs a specific role.

Standard Layer Composition

Outer Layer (MOPP or PET) – Strength and print surface
Middle Barrier Layer (VMPET or Aluminum Foil) – Blocks oxygen, light and moisture
Inner Layer (PE) – Heat seal and food-contact surface

Common Thickness Options

Thickness	Recommended Use
100 microns	Light dry goods
120 microns	Coffee, herbs, supplements
150+ microns	Heavy products, long-term storage

Material selection should match product sensitivity, storage duration and distribution conditions.

Smart Barrier Optimization for Maximum Shelf-Life Efficiency

Most suppliers focus only on thickness. However, true performance comes from barrier calibration. BoxBaba engineers vacuum sealed structures based on oxygen sensitivity, moisture activity, storage climate and shipping distance. This prevents overuse of material while ensuring maximum freshness protection. The result is lower packaging cost, reduced plastic waste and optimized shelf life performance built around real product behavior.

Bag Styles & Structural Options

Choose a format that fits your filling process and retail display.

Popular Formats

Flat Mylar Bag
Stand-up pouch
Side Gusset Pouch
Quad Seal Pouch
Flat-Bottom Box Pouches
Lay Flat Pouches

Window options and clear panels are available for product visibility.

Sealing & Closure Options

Heat seal
Vacuum seal
Zip lock
Tear notch
Hang hole
Tamper evident seal
Child resistant zipper

We manufacture compliant Child Resistant Mylar Bags for regulated industries.

Industry Applications

Food and Specialty Brands

Vacuum sealing keeps products fresh longer, slows oxidation and preserves aroma. Ideal for:

Grains and dry foods
Spices and herbs
Freeze-dried products
Jerky and protein snacks
Coffee with degassing valves

Explore related packaging like Food Mylar Bags, Coffee Bags and Custom Beef Jerky Packaging Bags.

Cannabis & CBD Packaging

Designed for protection and compliance:

Flower
Edibles
Pre-rolls
Concentrates

We offer certified Mylar Pouch Bags For CBD with odor control and child-resistant features.

Resealable & Retail Solutions

For consumer convenience, choose Resalable Mylar Bags with durable zipper closures. Premium finishes include Custom Matte Mylar Bags, Custom Holographic Mylar Bags and eco-inspired Kraft Mylar Bags.

Customization Options

Your packaging should protect and promote your brand.

Printing & Finishing

Full CMYK & Pantone printing
Matte or gloss lamination
Soft-touch coating
Spot UV
Foil stamping
Embossing or debossing
Transparent window panels

Custom sizing supports small retail packs to bulk industrial storage.

Quality Control & Compliance

Each production batch undergoes:

Seal strength testing
Thickness verification
Print inspection
Dimensional accuracy checks

Food-grade and regulatory documentation are available upon request.

Wholesale & Bulk Ordering

Flexible MOQ based on customization
Free shipping across USA
Flat-packed delivery
Free samples credited on first bulk order
International shipping available

We support startups, online sellers and large distributors.

Order Custom Vacuum Sealed Mylar Bags

If you need high-barrier packaging that protects freshness and enhances retail appeal, BoxBaba can engineer a solution tailored to your product. Call +1 305 574 4357 Email: sales@boxbaba.com Protect your product with professionally engineered Vacuum Sealed Mylar Bags built for performance, compliance and brand impact.

Frequently Asked Questions

Find all the urgent questions you may have.

Are vacuum sealed Mylar bags smell proof?

Yes. When built with aluminum or high-barrier VMPET layers, they provide strong odor containment.

Are they safe for food storage?

Yes. Food-safe materials are available for dry food and specialty use.

What thickness should I choose?

100–120 microns suit most dry foods and coffee. 150+ microns are recommended for heavy or long-term storage.

Can they meet cannabis compliance requirements?

Yes. We provide child-resistant closures, tamper-evident seals and compliant printing layouts.

Do you offer resealable options?

Yes. Durable zipper closures are available in multiple formats.

Vacuum Sealed Mylar Bags

4.3

Reviews 8 • Excellent

Andrew Diedrich

Date of experience:

Dec 2, 2025

Matt Lab

Date of experience:

Sep 19, 2024

Myralyn

Date of experience:

Feb 15, 2025

Hannah Ahmed

Date of experience:

Apr 26, 2025

Matteo

Date of experience:

Apr 29, 2025

Carol Scott

Date of experience:

Jul 9, 2025

Doug C

Date of experience:

Jul 15, 2025

Jess B

Date of experience:

Sep 10, 2025